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Core Making

Asia Steels shell moulding machine has made a revolutionary change in shell moulding production. We are Indians largest manufacturer and exporter of Shell core Shooting, Machine & Cold Box. The core machines are of different types like Automatic / Semi-Automatic / Manual Vertical Parting / Horizontal Parting / Universal Rotary Indexing / Double Station / Pneumatic / Hydraulic.

Shell Core Shooting

Swing door type: This is a vertical parting with turn over top blow. Swing door operation enables easy ejection of core from corebox. PLC control, Plate size 500*700, 500*800, 600*900.
Top shooting type::this automatic shell core shooter is a top shooting type. Vertical parting line. Roll over type design, minimum lead time, and increased production.
This design has vertical parting line, top shooting rollover type enabling self hollow cores. Available in manual, semi automatic and fully automatic with auto sand feeding arrangement. Plate size 300*400, 400*600, 500*700.

Cold Box Core Shooter

Asia Steels Cold box Core Shooter is a proven design. It has given a foundry engineers an edge in the productivity of core making. This process offers many advantages over the normal core shooters such as high productivity, energy saving, good dimensional accuracy, excellent break down properties, low gas evaluation etc. This process uses phenol resin and an dissociate; it hardens instantly at ambient temperature under the action of gaseous catalyst.

This process is most suitable for customization.

  • PIC Control
  • Core Box Size – 300x300x250, 300x600x200.
  • Max Core Weight – 15kg
  • With Air Drier Unit

QUALITY CONTROL

  • Spectrometer
  • Metallurgical Microscope with Image Analyser
  • Carbon equivalent meter
  • All sand testing equipments
  • Universal testing machine FIE make
  • Hardness Tester FIE make

MOULDING

Melting Department

We offer a variety of smaller induction furnaces to meet the demanding requirements of investment casters, specialty foundries and the precious metals industry, as well as medium-sized induction furnaces designed to give foundries another choice in smaller- to mid-sized applications, all the way up to our heavy steel shell furnace for the largest foundries and applications.

Coreless Furnaces

Asia Steels coreless induction furnaces offer superior performance and outstanding durability for all your melt shop needs regardless of the size of your molten metal needs. From small capacity, precision casting operations to the largest induction melting foundry, we have the furnace that is right for you.

Channel Furnaces

Asia Steels offers advanced holding and melting systems to ensure you get the system that’s right for your foundry. They offer true volume flexibility along with super heating and alloying capability for continuous and batch duplexing for all metals as well as unsurpassed efficiency in melting.

Removable Crucible Furnaces

Asia Steels removable crucible melting furnaces are quick and efficient nonferrous melters. For the greatest flexibility when changing alloys, Asia Steels offers several styles of removable crucible furnaces.

Direct Electric Heat Furnaces

Direct Electric Heat Furnaces provide faster, cleaner and the most efficient, melting and holding for aluminum and aluminum alloys. Low energy losses allow the furnace to be air-cooled, eliminating the need for a water cooling system.

MACHINING FACILITY

Machining Facility

Asia Steels provides excellent process capability and control, short lead-time response, just-in-time delivery and very competitive cost performance across a broad range of part sizes.

HMC

HMC is a high speed, high precision 4 axis Horizontal Machining Center with worlds best available features to match the demanding requirement of the industry. The machine has very special standard features like Three Point Levelling, B-axis rotary table and Electro Spindle . The machine can easily perform variety of operations starting from heavy roughing to precision finishing work

VMC

A vertical machining center (VMC) is a machining center with its spindle in a vertical orientation. High-end VMCs are high-precision machines often used for tight-tolerance milling, such as fine die and mold work. Low-cost vertical machining centers are among the most basic CNC machine tools. A low-cost VMC is often a new machine shop’s first machine tool purchase